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In the jungle

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Posts posted by In the jungle

  1. On most manual gearboxes there is an oil level plug.

     

    You fill up the gearbox until oil just starts to run out of the oil level hole and then replace the level plug.

     

    The fact the 'mechanic' put PTFE tape on the drain plug suggests to me that the replacement drain plug was probably the wrong thread.  So if you were rebuilding the original gearbox you would probably have to repair the threaded drain plug hole in the gearbox casing.  That would be a job for a good machine shop. 

  2. I am pretty sure that is a pulse pump.  It works by using the variations in pressure in the inlet manifold or, less commonly, the crankcase.

     

    I have never seen one before on a motorcycle.  Pulse pumps are commonly found on lawn mowers and general purpose engines such as the Honda GCV.

     

    There are three connections to the pump:

     

    1.  Fuel in

    2.  Fuel out

    3.  Pressure from inlet manifold or crankcase

     

    If the mechanic has got the hoses mixed up or there is a leak in the air hose the pump will not work.

     

    There isn't much inside the pump.  A spring, a one way valve and a rubber diaphragm.  Assuming it is not spanner monkey error it is probably a defective diaphragm.

     

    And, as others have said, it certainly isn't a 10K part.

     

     

     

     

  3. Carb setting:

     

    1.  Get the engine up to normal temp then set the idle rpm using the screw with the spring on it.  You do not have a tacho on a Wave so what you are trying to achieve is a stable idle.  You can get an idea of the right sort of rpm by listening to other Waves (ten on every street corner).

     

    2.  Set the idle air/fuel ratio with the other screw.  Normally there is a base setting for this but I do not know what it is for a Wave.  A typical setting would be one and a half or two turns out from fully in.  Then try turning the screw further in (weaker mixture) or out (richer mixture) until you get the highest idle speed.  Bear in mind that this screw only affects mixture at idle and not throughout the range of throttle positions.

     

    3.  Revisit idle rpm which probably went up as you adjusted the mixture.

     

    Ignition:

     

    The ignition system is very reliable and has no adjustment.  There is a small black box that controls advance/retard.  Check all electrical connections are good (just pull them apart and push back together cleaning if necessary).  I use a strobe light to check for misfiring throughout the rpm range but it is probably forty years old and not easy to find one here.  A strobe will also show you if the advance/retard is working.

     

    New carb:

     

    Not a bad idea and probably quite cheap.  Only consider a genuine carb that is correct for your model.  Any Honda dealer can supply.

     

    Air leaks:

     

    I think on your generation Wave the carb pushes into a rubber mount.  Make sure there are no splits or leaks from this part.  You can check for leaks using a small can full of petrol but I am not going to tell you how in case you sue me for the hospital burns unit bill :-0

     

    Valve clearances:

     

    I have never seen a Thai mechanic adjust valve clearances.  It's a little bit fiddly and you need a set of feeler gauges.  Inlet = 0.10mm.  Exhaust = 0.20mm.  I think.

     

    Thai mechanics:

     

    Generally speaking Thai mechanics are the problem and not the solution.  If the bike is not running right it's normally because they have screwed up.  Stripped threads and missing fasteners?  Thailand's finest at work.  On one rare occasion when I let a Thai mechanic touch one of my bikes the cost of the parts he broke exceeded the bill.  I do everything myself.

     

    Good luck. 

  4. If I had to have a truck comparable to the Thai trucks and could choose from anywhere in the world the Honda Ridgeline would be my pick.

     

    Unitary chassis instead of the primitive ladder chassis Thai trucks come with.  Independent suspension front and rear.  3.5 litres of Honda V6 making 286 horsepower up front and 4WD as an option.

     

    They sell it for $30K in the US with US production costs factored into the price while we get cave dweller stuff here for the same money.

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